Monthly Archives: January 2026

  1. Knife & Blade Control Register + Changeover Checks

    Knife shadow board and clipboard showing a knife and blade control register with blade changeover checklist in a food production area.

    In food production, a knife isn’t just a tool. It’s a foreign body risk (broken tips, missing blades, lost parts) and a health & safety risk (lacerations, unsafe blade changes, sharps disposal failures).

    That’s why robust knife control systems tend to look the same across well-run sites:
    unique IDs, controlled issue/return, controlled blade changes, routine reconciliation, and a clear “missing knife/blade” response.

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  2. Metal Detector / X-ray Verification Check Log + Test Piece Control Register

    Metal Detector / X-ray Verification Check Log + Test Piece Control Register (with templates)

    If you’re searching for a metal detector verification check log template (or an X-ray verification check sheet) you’re probably in one of two situations:

    1. You’re tightening controls ahead of an audit, or
    2. Something went wrong on the line and you don’t want a repeat.

    Either way, the goal is the same: prove your detection step is working today, on this product, on this line, with records that hold up under scrutiny.

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  3. Metal vs X-ray Detectable Polymers: A Practical Guide for QA Teams

    Metal vs X-ray Detectable Polymers: A Practical Guide for QA Teams

    “Detectable” is one of the most misunderstood words in food safety. This post strips the jargon away and explains  how metal-detectable and X-ray-detectable polymers actually work, where each one helps, where they don’t, and how QA teams should specify and validate them without creating false confidence.

    If you’re approving pens, scrapers, seals, gaskets, O-rings, cable ties, or PPE made from “detectable plastic”, this is the bit you want to get right.

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  4. Detectable Seals, Gaskets & O-Rings in Food Production

    Detectable Seals, Gaskets & O-Rings in Food Production: Engineering Controls to Prevent “Hidden” Foreign Bodies

    Foreign body control usually fixates on the obvious culprits: pens, blades, hairnets, clipboards. Fair. They’re visible, portable, and easy to police.

    But the nastier failures often come from the quiet stuff: seals, gaskets and O-rings - the engineering consumables that sit inside valves, pumps, fillers and connectors, get hammered by heat/chemicals/pressure, and then shed fragments when nobody’s looking.

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